Originally Posted by
microcarl
Well, I’m starting to see results with my solar voltaic power generator. It’s been a long haul, that’s for sure. There were only two really frustrating issues to the project time time/cost and finding an inverter that would power the pellet stove. The time was directly related to cost. This stuff isn’t cheap, even if you are building one yourself. Everything was purchased new, resulting in more time to completion.
Then, when ordering an inverter for the 110 VAC generating side of things, I purchased an inverter that was specified as a PWM controlled inverter. I misunderstood the term PWM to mean that the output waveform would more closely represent a sine-wave, rather than a square wave or even a modified sine-wave. The issue with the PWM based inverter was that the pellet stove would light but when the recirculation blower came on, the pellet stove reset and the ignition cycle would begin again. While attempting to monitor the wave form with an Oscilloscope, the inverter bellowed it’s smoke throughout the house – it was totally destroyed.
The search then started for a suitable replacement. I determined that I would break out the bucks and get a True Sine-wave inverter, even though it cost about 4 times that of the PWM based inverter. The True sine-wave inverter was also capable of delivering a lot more power, as well. My decision landed on a Xantec SW-2000. That solved my pellet stove cycling reset problem.
I did some testing of the Solar panels, battery bank, charge controller, inverter and pellet stove for about a week. Everything looked good to go. There was a period of about a week where it was cold enough to where we could justify running the pellet stove so I decided to see just how long the whole system would operate, before the inverter complained about the battery voltage being too low. The grid power was severed and I let the system operate on it’s own. By the way, the system has a transfer switch built into it. When the grid power fails, the transfer switch automatically transfers the pellet stove over to inverter power.
The system did real good on battery power. After three days of continuous battery/inverter operation I realized that the igniter was consuming a considerable amount of power when the pellet stove was lighting. In addition, I also discovered that the recirculation blower motor operating current could be reduced considerably, simply by reducing the blower speed a little bit. It turns out we got almost 9 full days of continuous battery/inverter power use before the inverter screamed that the battery bank did not have power enough to continue with inverter operation.
There is an interesting side note here. I currently have 15, fifteen watt solar voltaic panels feeding the charge controller. During that 9 day test run, there was not one sunny day. Even with total overcast the solar panels were delivering 2 to 3 Amperes of charge current.
As if the above success isn’t enough, there is some good news, news that I had hoped I would eventually hear from the wife. We have been heating the house for the past 5 years with several 1,500 watt oil filled space heaters. Our electric bill last year was nearly $450.00 for the month of November, in the year 2010. Our November electric bill for the month of November in 2011 was slightly less than $200.00. I agree, it is a bit warmer so far this fall/winter. But we did run the pellet stove continuously and the electric bill was reduced by a little more than half.
There is another aspect to the electric bill reduction, as well. In October, I installed a Honeywell, programmable 7 day timer that restricts the water heater power usage to 7:00am to 11:00am. The hot water tank is a 50 gallon tank. We have insulation fully encasing it. After more than two months of restricting power usage to the hot water heater, we have found that we still have all the hot water we need for daily use.
So I guess only time will tell, just how effective I have been at reducing my power usage.
Now, even with all of the good news, I’ve only discussed the solar voltaic power generator while supplying energy to the pellet stove.
The added benefit is that, even with the grid down, I can still power the refrigerator, freezer, and small appliances and 12 VDC LED lighting with prudent power rationing and management – especially if it’s a cloudless day.
In the summer, I probably won even need to ration power.
Even now, we are putting money back so we can purchase more solar panels, enabling a faster charge recovery time and more charge current on cloudless days.